J+J Electric Actuated Fire Safe Carbon Steel Flanged Ball Valve

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Useful Information

Valve Specifications

  • Material: Carbon Steel
  • Type: 2-Piece, Full Bore
  • Seal Material: Viton
  • Seat Material: TFM 1600
  • Flange: PN16/PN40 (1/2" to 2") & PN16 (2 1/2" to 4")
  • Certifications: Fire Safe, DNV, NACE MR0175
  • Temperature Range: -20°C to +200°C
  • Maximum Working Pressure: 40 bar (1/2" to 2") & 16 bar (2 1/2" to 4")

Actuator Specifications

  • Voltage Range: 24 VAC/VDC to 240 VAC/VDC
  • Motor Type: Brushless
  • Operation Guarantee: 60,000 operations or 3 years
  • Control System: Electronic Torque Limiter (ETS)
  • Manual Override: Declutchable lever for emergency manual control
  • Temperature Control: Integrated 3.5W heater
  • Auxiliary Switches: 4 microswitches (2 for motor stop, 2 for position signalling)
  • Visual Indicator: LED status display

What is an Electric Actuated Carbon Steel Flanged Ball Valve Used For?

Electric actuated carbon steel flanged ball valves are used in high-pressure and high-temperature industrial applications that require robust and reliable fluid control. These valves are ideal for the oil and gas industry, chemical processing, power generation, and water and wastewater treatment. The carbon steel construction offers excellent mechanical strength and durability, making them suitable for handling aggressive fluids and operating in harsh environments. The flanged connection ensures a secure, leak-free installation, while the electric actuator provides precise, automated control for enhanced operational efficiency and safety.

Key Features

  • Carbon Steel Fire Safe Ball Valve: The valve is constructed from high-quality carbon steel, offering excellent durability and resistance to mechanical stress. The fire-safe design ensures reliable performance in high-temperature and hazardous environments.

  • PN16/PN40 Flange: The valve features a PN16/PN40 flange, ensuring secure, leak-free connections and easy integration into existing pipeline systems.

  • 2-Piece Design: The 2-piece design facilitates easy maintenance and repair while maintaining a robust structure for reliable operation.

  • High-Quality Seals and Seats: Equipped with Viton seals and TFM 1600 seats, the valve provides excellent chemical resistance and durability, ensuring long-term reliable performance.

  • Wide Temperature Range: The valve operates effectively within a temperature range of -20°C to +200°C, making it suitable for various environmental conditions.

  • High Pressure Rating: The valve can handle a maximum working pressure of 40 bar, offering robust performance under high-pressure conditions.

  • ISO 5211 Direct Mount: Equipped with an ISO 5211 direct mount, the valve guarantees full compatibility with standard market actuators, ensuring ease of installation and operation.

  • J+J J4CS On/Off Electric Actuator: The valve is fitted with a J+J J4CS20 electric actuator, providing reliable on/off control for 1/4 turn (90º) valves.

  • Multi-Voltage Operation: The actuator supports a wide voltage range (24-240V DC/V AC 50/60Hz), offering flexibility for integration into various electrical systems.

  • Visual Operation Control (VCO): A multicoloured LED light provides continuous status feedback, allowing users to easily monitor the actuator’s operation.

  • Electronic Torque Limiter (ETS): The actuator includes an electronic torque limiter with auto gearbox relaxing, preventing damage from over-torquing and ensuring long-term reliability.

  • Failsafe and Modulating Options: The J4CS actuator can be configured for fail-safe and modulating operations, offering enhanced functionality and adaptability to different operational requirements.

  • Brushless Motor: The brushless motor design reduces maintenance, improves efficiency, and minimises heat and noise, ensuring robust and efficient performance.

Technical Data

Valve Size 1/2" to 1 1/4" 1 1/2" to 2" 2 1/2" to 3" 4"
Actuator Model S20 S35 S55 S85
Operation Time Unload 9 secs / 90° 9 secs / 90° 13 secs / 90° 29 secs / 90°
Max Torque Break 25 Nm / 221lb/in 38 Nm / 359,3 lb/in 60 Nm / 530 lb/in 90 Nm / 796,3 lb/in
Max Operational Torque 20 Nm / 177 lb/in 35 Nm / 309 lb/in 55 Nm / 486 lb/in 85 Nm / 752 lb/in
Duty Rating 75% 75% 75% 75%
Max Working Angle 0º to 270º 0º to 270º 0º to 270º 0º to 270º
Limit Switch 4 SPST NO micro (2 motor stop and 2 confirmations) 4 SPST NO micro (2 motor stop and 2 confirmations) 4 SPST NO micro (2 motor stop and 2 confirmations) 4 SPST NO micro (2 motor stop and 2 confirmations)
Automatic Heater 3.5 W 3.5 W 3.5 W 3.5 W
Large Plug EN 175301-803 FORM A EN 175301-803 FORM A EN 175301-803 FORM A EN 175301-803 FORM A
Small Plug DIN43650/C DIN43650/C DIN43650/C DIN43650/C
Protection IEC 60529 Rating IP67 IP67 IP67 IP67
Temperature -20ºC +70ºC / -4ºF +158ºF -20ºC +70ºC / -4ºF +158ºF -20ºC +70ºC / -4ºF +158ºF -20ºC +70ºC / -4ºF +158ºF
ISO 5211 Plate Standard: F03/F04/F05  Optional: F07 *17mm Standard: F03/F04/F05  Optional: F07 *17mm Standard: F05/F07 Standard: F05/F07
DIN 3337 Female Output Drive Standard: *14  Optional: *9, *11mm Standard: *14  Optional: *9, *11mm Standard: *17  Optional: *11, *14mm Standard: *17  Optional: *14mm
Weight 1.75 kg 1.79 kg 2.32 kg 2.84 kg
Downloads J4C S20 Technical Datasheet J4C S35 Technical Datasheet J4C S55 Technical Datasheet J4C S85 Technical Datasheet

Recommended Accessories

J+J DPS Digital Positioning System:

  • The DPS can achieve very high levels of precision, often necessary in industrial applications like robotics, automation, and manufacturing processes.
  • Provides 0-20mA, 4-20mA, 0-10V, or 1-10V input/output options
  • Can be retrofitted to existing J4C-S actuators
  • Installation instructions included
  • Fail open or fail close options on loss of control signal
  • Fail freeze option with interface system kit

J+J BSR Battery Backup Plug-in:

  • Allows the actuator to move to a predetermined safe position if the main power fails, protecting equipment and ensuring safety
  • Battery 'spring' return kit
  • Fail open or closed options
  • Retro-fittable to existing J4C-S actuators
  • Installation instructions included
  • Rechargeable NiCd battery
  • Compatible with DPS kits for combined failsafe and modulating functionality

Downloads

J4CS Electric Actuator Wiring Schemes
J4CS Electric Actuator Installation Instructions
J4CS Electric Actuator Visual LED Guide
J4CS Electric Actuator Cam Adjustment

If you require any further information, our excellent customer service team is here to help so please call us on 01794 835835.

 

Grouped product items
CodeProduct NameList PriceYou SaveYou Pay Quantity
485929CS Elec. Act. FS 2 Flanged Ball Valve PN16/PN40 1/2" £547.53 40%
£328.52
485930CS Elec. Act. FS 2 Flanged Ball Valve PN16/PN40 3/4" £576.28 40%
£345.77
485931CS Elec. Act. FS 2 Flanged Ball Valve PN16/PN40 1" £796.22 40%
£477.73
485932CS Elec. Act. FS 2 Flanged Ball Valve PN16/PN40 1 1/4" £709.17 40%
£425.50
485933CS Elec. Act. FS 2 Flanged Ball Valve PN16/PN40 1 1/2" £1,144.05 40%
£686.43
485934CS Elec. Act. FS 2 Flanged Ball Valve PN16/PN40 2" £929.28 40%
£557.57
485935CS Elec. Act. FS 2 Flanged Ball Valve PN16 2 1/2" £1,251.78 40%
£751.07
485936CS Elec. Act. FS 2 Flanged Ball Valve PN16 3" £1,992.97 40%
£1,195.78
485937CS Elec. Act. FS 2 Flanged Ball Valve PN16 4" £2,095.63 40%
£1,257.38